5 TPH Ultra-Pure Water System for Electronics Manufacturing in Malaysia
Project Info
● Location: Malaysia
● Industry: Electronics Manufacturing / Industrial Ultra-Pure Water (UPW)
● Core Technologies: Activated Carbon Filtration, Ultrafiltration (UF), Ion Exchange Softening
● Client Requirement: Deliver a consistent supply of high-purity water with extremely low ionic content to meet the stringent standards of high-end electronics production.
Industry Challenges & Client Needs
High-precision electronics manufacturing requires water purity at the molecular level. Even trace ions can cause defects in semiconductor wafers and microelectronic components. Our client in Malaysia faced a dual challenge: ensuring a reliable on-site supply of ultra-pure water (with conductivity ≤0.1 μS/cm) and deploying a system robust enough to maintain peak performance in Malaysia's high-humidity, high-temperature tropical climate, where equipment corrosion and microbial growth are constant concerns.
Our Solution: An Integrated "Activated Carbon + UF + Resin Softening" System
We designed and implemented a customized 5-ton-per-hour (TPH) ultra-pure water system, engineered for reliability and environmental adaptability.
Multi-Stage Purification Process: Our integrated treatment train ensures comprehensive contaminant removal:
● Activated Carbon Filtration: Effectively removes chlorine, chloramines, organic matter, and other oxidants to protect downstream membranes and resins.
● Ultrafiltration (UF): Provides an absolute barrier against colloids, microbes, and suspended solids, achieving a high SDI (Silt Density Index) suitable for high-purity applications.
● Ion Exchange Softening: Hardness ions (Calcium, Magnesium) are removed via resin exchange to prevent scaling in subsequent processes and ensure stable system operation.
Tropical-Environment Engineering: The system is built with corrosion-resistant materials and features climate-adaptive designs, including:
● Thermal Insulation & Cooling: Maintains stable fluid temperatures despite external heat fluctuations.
● Humidity-Proof Enclosures: Protect electrical components and control systems from moisture and corrosion.
● Modular & Accessible Layout: Simplifies maintenance in challenging environmental conditions.
Intelligent Control & Monitoring: A fully automated PLC-based control system enables:
● Real-time monitoring of critical parameters (pressure, flow, conductivity).
● Automated regeneration cycles for the softening unit.
● Remote access for performance tracking and proactive maintenance, ensuring 24/7 operational readiness.
Outcomes & Delivered Value
● Guaranteed Water Quality: The system consistently produces water with conductivity below 0.1 μS/cm, eliminating the risk of product defects caused by waterborne ionic contamination and supporting our client's high-yield manufacturing.
● Operational Resilience: The tropical-ready design ensures high system availability and reduced maintenance costs, despite the demanding local climate.
● Strategic Local Impact: This project demonstrates our capability to deliver world-class water treatment technology adapted to regional conditions, establishing a benchmark for ultra-pure water systems in Southeast Asia's growing electronics sector.
Conclusion
This project underscores our position as a trusted provider of high-reliability water purification solutions for the global electronics industry. It proves that through precise engineering and environmental adaptation, we can meet the most stringent purity requirements while ensuring operational durability in challenging conditions.
This case reinforces our leadership in delivering customized, high-reliability pure water solutions for global industries, proving that technical precision and environmental adaptability can go hand in hand.
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E-mail: qilee@qileegroup.com
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