Integrated Sludge Management System

Welcome to the detail page of our Integrated Sludge Dewatering and Automatic Polymer Flocculant Dosing System. This cutting-edge integrated solution combines high-efficiency sludge dewatering technology with intelligent polymer flocculant dosing, designed to solve sludge treatment challenges for various industries. It integrates multiple functions into one compact unit, realizing automated control, stable operation and cost-saving, providing you with a one-stop sludge treatment solution.

Inquiry

Write a Review

Product Function Description

Our integrated system is a highly integrated equipment that combines sludge concentration, flocculation reaction, sludge dewatering and automatic dosing of polymer flocculant. Its core functions are mainly reflected in the following aspects:

Automatic Polymer Flocculant Dosing

The system is equipped with an intelligent dosing unit that can automatically configure, dilute and dose polymer flocculant according to the real-time sludge quality (such as sludge concentration, viscosity) and treatment capacity. It has functions of automatic material level detection, automatic stirring and precise flow control to ensure the optimal flocculation effect and avoid drug waste.

Efficient Sludge Dewatering

The sludge after flocculation enters the dewatering unit, which adopts advanced pressure filtration dewatering technology. It can quickly separate the moisture in the sludge, reduce the sludge volume significantly, and produce dry sludge cake with low moisture content, which is convenient for subsequent transportation and disposal.

Intelligent Control and Monitoring

The whole system is controlled by a PLC intelligent control system, which can realize automatic start-stop, parameter adjustment and fault alarm. The touch screen operation interface is intuitive and easy to use, and can display real-time operating parameters such as sludge inlet flow, flocculant dosage to facilitate operators to monitor and manage.

Self-Cleaning and Maintenance Convenience

The dewatering unit is designed with a self-cleaning function, which can automatically clean the filter screen or filter cloth after operation to prevent clogging. At the same time, the equipment structure is compact and reasonable, with convenient maintenance doors and inspection ports, reducing the difficulty of daily maintenance.

Designed Raw Water & Treated Water Quality Parameters

Model		QTB-500	QTB-750	QTB-1000	QTB-1250	QTB-1500	QTB-1500L	QTB-1750	QTB-2000	Remark
Spec.		QTB-500	QTB-750	QTB-1000	QTB-1250	QTB-1500	QTB-1500L	QTB-1750	QTB-2000	Remark
Belt Width(mm)		500	750	1000	1250	1500	1500	1750	2000
Treating Capacity (m’/hr) Inlet Consistency(s.s.1.5-2.5%)		3.0-5.2	4.5-7.5	6.5-10.5	7.5-12.5	9.5-16	12-20.5	15-24.5	18-30	(Depends on the slurry feature)
D.S.(kg/hr)		45-78	68-113	98-158	113-188	143-240	180-308	225-368	270-450	(Depends on the slurry feature)
Dried Sludge		45-78	68-113	98-158	113-188	143-240	180-308	225-368	270-450	(Depends on the slurry feature)
Water Content s Rate (%)		75-84.5	75-84.5	75-84.5	75-84.5	75-84.5	75-84.5	75-84.5	75-84.5	(Depends on the slurry feature)
Power Consumption (HP)	Driving Motor	1/2	1/2	1/2	1/2	1/2	1	1	1
	Disposal Agitator Motor	1/4	1/4	1/2	1/2	3/4	3/4	3/4	1
	Drum Thickener	1/4	1/4	1/2	1/2	1/2	3/4	3/4	3/4
Lower CollectingTray for Pressed Filtrate		Yes	Yes	Yes	Yes	Yes	Yes	None	None
External Dimensions(Reference)(mm)	L	2600	2600	2600	2600	2700	3300	3300	3400	Pls ask the actual Dimension before ordering.
	W	1050	1300	1550	1800	2150	2150	2400	2650
	H	2150	2350	2350	2350	2500	2500	2500	2600
Base Dimension L1×W1(mm)		2100×830	2100×1080	2100×1330	2100×1580	2100×1830	2450×1860	2580×2110	2580×2360
Reference Weight(kgs)		830	1000	1210	1450	1850	2200	2450	2850
Remark: Our company will reserve the modifying right of the above specifications.

Product Features

High Integration Degree

Integrates dosing system, flocculation reactor and dewatering equipment into one unit, saving floor space. Compared with the traditional split-type equipment, it reduces the installation work of pipelines and cables, and shortens the construction period.

Intelligent and Energy-Saving

The automatic dosing system can adjust the dosage in real time according to the sludge condition, with a dosing accuracy which effectively saves the cost of flocculant. The dewatering unit adopts energy-saving motor and frequency conversion control technology, which can adjust the operation speed according to the treatment load, reducing energy consumption by 15%-20% compared with similar products.

Stable and Reliable Performance

The key components (such as dosing pump, filter cloth, PLC controller) are selected from well-known international brands, ensuring the stable operation of the equipment. The system has multiple protection functions (overload protection, leakage protection etc.), which can effectively avoid equipment damage caused by abnormal working conditions.

Excellent Dewatering Effect

Through the optimized flocculation process and advanced dewatering technology, the moisture content of the treated sludge cake can be as low as 78%-82% (depending on the sludge type), which greatly reduces the sludge volume and subsequent disposal costs.

Easy Operation and Management

The PLC control system with touch screen supports both automatic and manual operation modes. The equipment can also be connected to the central control system of the factory to realize remote monitoring and control.

Application Fields

Our Integrated Sludge Dewatering and Automatic Polymer Flocculant Dosing System has excellent adaptability to different types of sludge, and is widely used in the following industries:

Municipal Wastewater Treatment

For dewatering treatment of excess sludge from municipal sewage treatment plants, reducing the volume of sludge and facilitating subsequent landfill, incineration or composting.

Food and Beverage Industry

Suitable for sludge treatment in breweries, dairy factories, beverage factories, sugar factories and other enterprises. It can effectively treat organic sludge produced in the production process and meet environmental protection discharge standards.

Printing and Dyeing Industry

Used for dewatering treatment of sludge containing dyes and auxiliaries produced in printing and dyeing factories. The closed design of the system can avoid secondary pollution caused by dye leakage.

Chemical and Pharmaceutical Industry

For treatment of chemical sludge and pharmaceutical sludge with complex components. The intelligent dosing system can adjust the dosage according to the characteristics of sludge, ensuring the dewatering effect and reducing the impact of toxic substances on the environment.

Coal Mining and Metallurgy Industry

•Suitable for dewatering treatment of coal washing sludge, mineral processing sludge and smelting sludge. The treated dry sludge cake can be recycled as fuel or building materials, realizing resource utilization.

Paper Industry

Used for dewatering treatment of paper-making sludge (including biochemical sludge and fiber sludge). The system can effectively separate the fiber in the sludge, which can be recycled for papermaking, reducing resource waste.

Water Treatment Plants

For dewatering treatment of sludge produced in the process of water purification (such as sedimentation tank sludge, filter backwash sludge), ensuring the clean and environmental protection of the water plant production process.

Tell Us More About Your Project !

If you have any questions about water treatment systems, please feel free to contact QILEE.

Stable equipment

Mature technology

Automated operation

Simple operation

Do You Have any Questions? Welcome to Leave Us a Message.