Process Water System Process Water Treatment System Factory

Product Overview

1) Product overview

Product Features

- Modular, containerized process water treatment system offered in 20-foot (5–25 m³/h) and 40-foot (30–50 m³/h) configurations.

Product Value

- Designed as a full process chain: Raw water → Multimedia filter → UF → RO → Mixed-bed DI → Boiler feed (or other product streams).

Product Advantages

- Built for surface and groundwater sources, targeting physico‑chemical removal of non‑soluble pollutants, suspended solids and colloids to produce high‑quality permeate.

Application Scenarios

2) Product features

- Key technologies: PVDF hollow‑fiber ultrafiltration (UF) with air‑assisted backwash, polyamide RO membranes (energy‑recovery option), multimedia prefiltration, activated carbon (optional), UV sterilization and chemical dosing.

- Automation and controls: PLC with HMI, IoT remote monitoring, predictive‑maintenance alerts and automated chemical/CIP cleaning cycles.

- Containerized mechanical features: insulated shell (50 mm polyurethane), epoxy/zinc corrosion protection, LED IP65 lighting, axial ventilation, integrated control room, on‑board chemical storage and CIP options.

- Operating range and utilities: 380V/50Hz power, compressed air, optional chilled water; designed for 5–40°C operation and noise ≤75–78 dB.

3) Product value

- Delivers consistent, low‑contaminant water suitable for stringent uses (e.g., boiler feed, industrial processes, potable treatment after further polishing) — e.g., typical RO permeate targets: hardness ≤1 mg/L, silica ≤0.5 mg/L, TDS ≤10 mg/L, TOC ≤0.5 mg/L.

- Fast, deployable solution with small footprint (13.6–27.6 m²) that reduces on‑site civil works and installation time compared with built‑in plants.

- Remote monitoring and predictive maintenance reduce downtime and lifecycle OPEX; automated cleaning extends membrane life and maintains performance.

4) Product advantages

- Turnkey, factory‑tested modules: factory acceptance testing (FAT) prior to shipment, CE‑certified electrical components and ISO 9001 quality management. 12‑month performance warranty.

- Compact, transportable containerized design enabling rapid deployment and easy maintenance access (central or side aisles).

- Robust materials and design for longevity: corrosion coatings, insulated enclosure, fire protection, integrated CIP and chemical storage options.

- Flexible configurations and scalable capacity (single or dual RO trains, pretreatment options) to match feed water quality and application needs.

5) Application scenarios

- Municipal river and lake water treatment (including algal bloom mitigation) and groundwater treatment/remediation (e.g., heavy metals control).

- Industrial process water make‑up and boiler feed preparation where low hardness, low silica and low TOC are required.

- Water reuse and recycling systems for manufacturing, food & beverage, power plants and remote or temporary sites requiring rapid installation.