QILEE Commercial Chemical Treatment Systems Commercial Chemical Treatment Systems Suppliers

Product Overview

Product: QILEE Commercial Chemical Treatment Systems (Integrated Sludge Dewatering + Automatic Polymer Dosing)

Product Features

1) Product overview

Product Value

- An integrated, skid-mounted system combining automatic polymer flocculant preparation/dosing, flocculation reaction, sludge concentration and pressure-filtration dewatering.

Product Advantages

- Models QTB-500 to QTB-2000 cover a wide capacity range (roughly 3.0–30 m3/hr inlet capacity depending on slurry) with dry solids output rates from ~45–450 kg/hr.

Application Scenarios

- Produces dewatered sludge cake (typical moisture range depends on sludge type: commonly ~75–84.5% reported; optimized operation often yields ~78–82%).

- PLC-based control with touch-screen HMI for automatic/manual operation, alarms and remote integration. Compact, factory-integrated units allow faster on-site deployment.

2) Product features

- High degree of integration: dosing unit, flocculation reactor and dewatering equipment in one skid reduces footprint, piping and installation work.

- Automated polymer dosing: intelligent dilution, dosing and level/stirring control that adjusts in real time to sludge characteristics.

- Advanced dewatering: pressure-filtration technology for rapid moisture separation and low-moisture sludge cake.

- Intelligent control & monitoring: PLC control, touchscreen, automatic start/stop, parameter adjustment, fault alarms and remote connectivity.

- Maintenance-friendly: self-cleaning filter/filter cloth design, accessible inspection and maintenance ports.

- Energy-saving design: frequency conversion and efficient motors to adapt speed to load.

3) Product value

- Lower operating costs through automated precise dosing (reduces flocculant waste) and energy-saving drive control (claimed 15–20% energy savings vs. similar products).

- Significant reduction in sludge volume and disposal costs due to effective dewatering and lower moisture content.

- Faster project timelines and reduced civil works because of pre-integrated, modular skid/container options.

- Improved regulatory compliance and reduced secondary pollution risk via closed design and controlled chemical dosing.

- Potential for resource recovery (dried cake reuse in fuels/building materials) in applicable industries.

4) Product advantages

- Reliable components: key parts (dosing pumps, filter media, PLC, motors) sourced from reputable brands for stable, protected operation (overload, leakage protections).

- Versatile capacity range and configurable models to match site requirements; manufacturer reserves rights to customize specs.

- Self-cleaning and easy-maintenance layout reduces downtime and manual cleaning.

- Flexible operation modes (automatic/manual) with remote SCADA/CMS integration.

- Company experience and global footprint: modular membrane and process expertise (MBR, UF, NF/RO etc.) and presence in multiple countries supports rapid deployment and after-sales service.

5) Application scenarios

- Municipal wastewater treatment plants – excess sludge dewatering for landfill, incineration or composting.

- Food & beverage (breweries, dairies, sugar, beverage plants) – organic sludge handling and compliance.

- Printing & dyeing – closed system minimizes dye leakage and secondary contamination.

- Chemical & pharmaceutical plants – adaptive dosing for complex/toxic sludges.

- Coal, mining & metallurgical operations – coal wash, mineral processing and smelting sludge; possible reuse of dried cake.

- Paper industry – separation and recovery of fiber from papermaking sludge.

- Water treatment plants – dewatering sedimentation/filter backwash sludges.