Potassium Permanganate Powder Dosing Preparation System 1

Potassium Permanganate Powder Dosing Preparation System 2

Potassium Permanganate Powder Dosing Preparation System 3

Potassium Permanganate Powder Dosing Preparation System

Our Potassium Permanganate Powder Dosing Preparation System is a professional water treatment dosing solution designed for the sealed storage, precise metering, automatic dissolution and solution dosing of potassium permanganate dry powder. Adopting the process flow of "Powder Silo Storage → Precise Feeding → On-line Dissolution → Solution Dosing", the system ensures high precision of chemical dosing and automatic operation, effectively meeting the water treatment needs of various industries.

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Process Flow Overview

The system realizes the full-process automation of potassium permanganate powder treatment through four core links, with clear logic and reliable operation:

Powder Silo Storage

Potassium permanganate dry powder is stored in a sealed conical-bottom silo, which prevents moisture absorption and dust emission through professional moisture-proof and dust-removal devices.

Precise Feeding

The arch-breaking and fluidization device ensures smooth blanking, and the precision feeder conveys the powder continuously and quantitatively with high precision.

On-line Dissolution

The powder is fed into the dissolution tank, and the water inflow is automatically adjusted according to the feeding amount to realize rapid and sufficient mixing of powder and water.

Solution Dosing

The prepared uniform solution is temporarily stored in the solution storage tank and then accurately dosed to the dosing point through the dosing system.

Main Composition Units & Core Components

The system is composed of five core units, each of which is equipped with high-quality components to ensure the overall performance of the system:

Powder Storage and Feeding Unit

This unit is responsible for the safe storage and precise conveying of potassium permanganate powder, with excellent sealing and metering performance:

Dry Powder Silo

The material is usually stainless steel or carbon steel lined with anti-corrosion coating. A moisture-proof breather valve and a dust removal filter are installed on the top of the silo to prevent powder moisture absorption and dust emission, ensuring the quality of stored powder and the cleanliness of the operating environment.

Arch-breaking and Fluidization Device

Pneumatic vibrators or fluidization plates are installed at the cone of the silo, which can effectively prevent powder bridging and arching, ensure smooth blanking, and avoid production stagnation caused by unsmooth blanking.

Precision Feeder

As the core metering equipment, it adopts a screw feeder or a loss-in-weight scale. The feeding rate is adjustable, and the precision is usually ±0.5%~±1%, which can realize continuous and quantitative conveying of powder and lay a foundation for precise dosing.

Dissolution and Mixing Unit

This unit completes the automatic dissolution of potassium permanganate powder and ensures the uniformity of the solution:

Dissolution Tank

Equipped with a mechanical stirrer, which can ensure the rapid and sufficient mixing of powder and water to form a uniform solution. The material is stainless steel or PE, which has good corrosion resistance and is suitable for the dissolution of potassium permanganate.

Water Inlet and Control System

Equipped with electric valves/solenoid valves and flow meters, it can automatically adjust the water inflow according to the feeding amount, so as to maintain the set solution concentration and ensure the stability of the solution quality.

Liquid Level Control

The dissolution tank is equipped with a liquid level switch or a continuous liquid level gauge, which is linked with feeding and water inlet to prevent overflow or idling, and improve the safety and reliability of the system.

Solution Storage and Dosing Unit

This unit realizes the temporary storage of the prepared solution and the precise dosing to the target point:

Solution Storage Tank

Used for temporarily storing the dissolved chemical solution to ensure continuous dosing. It is equipped with an ultrasonic liquid level gauge (accuracy ±1mm) or a liquid level sensor to realize real-time monitoring of the solution stock and facilitate production scheduling.

Dosing System

Composed of a metering pump (such as a mechanical diaphragm pump) or a regulating valve + flow meter, it can accurately dose the solution to the dosing point. Stainless steel valve core electric ball valves can be used as pipeline control valves to ensure the reliability of the dosing process.

Control Unit

The control unit is the "brain" of the system, realizing the automatic control of the whole process:

Integrated Control System

Based on automatic operation control system, it realizes automatic sequence control and proportional linkage from feeding, dissolution to dosing. The system can operate automatically according to the set parameters, reducing manual intervention.

Safety and Environmental Protection Unit

The system attaches great importance to safety and environmental protection, and has a complete protection mechanism:

Sealed Design

The whole system adopts a sealed structure to prevent potassium permanganate powder and solution from leaking and causing environmental pollution or personal injury.

Dust Collection

A dust collection device is installed at the dosing point to collect the dust generated during the operation and ensure the cleanliness of the operating environment.

Leakage Collection

A leakage collection tray is set in the dissolution area to collect the leaked solution in time and avoid environmental pollution.

Equipment List of Potassium Permanganate Powder Dosing System

Unit Category	Equipment/Component Name
Dry Powder Storage Unit	Sealed powder silo (with conical bottom), silo top dust removal filter, moisture-proof breather valve, level switch, pneumatic arch-breaking device
Precision Feeding Unit	Frequency conversion speed regulation screw feeder
Precision Feeding Unit	(accuracy ±1%)
Dissolution Preparation Unit	Dissolution tank (with stirrer), water inlet electric valve, liquid level gauge
Solution Dosing Unit	Solution storage tank, ultrasonic liquid level gauge, metering dosing pump, pipeline electric ball valve (stainless steel valve core), manual butterfly valve, sampling valve (PTFE seal)
Control System	Automatic/manual control and remote monitoring

Application Fields

Our Potassium Permanganate Powder Dosing and Dissolution Preparation System has excellent performance and wide application prospects in the field of water treatment, mainly including:

Municipal Water Treatment

Used for pre-oxidation treatment of raw water, removing organic matter, algae and iron and manganese in water, improving the effect of subsequent water purification.

Industrial Wastewater Treatment

Applied to the treatment of industrial wastewater containing phenol, cyanide and other pollutants, and can also be used for decolorization treatment of printing and dyeing wastewater.