HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr 1

HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr 2

HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr 3

HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr 4

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HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr 6

HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr

HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr is a high‑capacity sludge dewatering unit for printing and dyeing wastewater, supplied with a motor, PLC control, and a one‑year warranty. It delivers fast, continuous dewatering with high cake dryness, automated stable operation via PLC, and a robust motor for reliable, low‑vibration performance. Built for low energy use, easy maintenance, and regulatory compliance, it cuts disposal costs and boosts plant productivity.

brand name:

QILEE

Shipping:

Support Sea freight

Payments:

L/C,D/A,D/P,T/T,Western Union,MoneyGram,OA

Lead Time:

1-1(sets):15(days),>1(sets):To be negotiated(days)

Place of Origin:

China

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Reference Weight(kg)

1420~3150

Powder Consumption(kw)

1100~2800

Water Content's Rate(%)

75~85

Inlet Consistency(%)

s.s.0.4~0.8%

Dried Sludge(kg/hr)

84~450

Treating Capacity(kg/h)

13.5~49

Processing Type

desalination

Power(W)

1 kW

Product name

Belt Press

Voltage

220 V, 380 V

weight (kg)

1420

productivity

13.5~49

warranty

1 Year

place of origin

Shanghai, China

core components

Motor, PLC

machinery test report

Provided

video outgoing-inspection

Provided

High-capacity Compact PLC-controlled Durability

The QTBH sludge dewatering machine provides high-capacity, energy-efficient belt-press dewatering with low cake moisture, low noise and automatic cloth-alignment and safety systems to reduce operating costs and downtime. Engineered in SUS304 stainless steel with Swiss-imported filter cloth, a compact modular frame and a robust motor and PLC backed by a 1-year warranty, it delivers durable, low‑maintenance performance. Shipped in standard export carton packing within 3–20 days, the unit supports multiple belt widths and models for municipal, industrial, food and textile dyeing wastewater applications while offering simple upkeep and flexible operation.

High Capacity PLC Dewaterer

The QTBH sludge dewatering machine combines a robust SUS304 stainless-steel belt press, imported Swiss filter cloth, and a motor with integrated PLC control to deliver high-capacity, energy-efficient dewatering for printing and dyeing wastewater. Core functions include automatic air-chamber belt alignment, efficient slurry–water separation yielding low‑moisture cakes, flexible operation modes, and safety monitoring with automatic stop to minimize downtime and maintenance costs. Its compact, low-noise design (≤75 dB(A)), multiple belt-width models (1000–2000 mm), optional agitators/thickeners, and one-year warranty make it easy to tailor throughput and integrate into industrial wastewater treatment lines.

Industrial Sludge Dewatering System

The QTBH sludge dewatering machine is a high-capacity belt press engineered for printing and dyeing wastewater, featuring stainless steel construction, Swiss-imported filter cloth, an air-chamber automatic deviation correction device, and a safety monitoring system for stable, low-noise operation. It delivers low energy consumption, flexible operation, and efficient moisture reduction with model options from QTBH-1000 to QTBH-2000 to suit industrial, municipal, and food-processing applications. Equipped with a motor and PLC and supported by a 1-year warranty, this belt press integrates easily with dosing and pumping systems while minimizing maintenance costs.

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Efficient Reliable Automated Dewatering

HighCap’s Print & Dye Wastewater Sludge Belt Press Motor+PLC 1yr was developed from decades of industrial wastewater expertise to meet the demanding needs of textile and dyeing operations, emphasizing durability and consistent performance. The QTBH sludge dewatering machine pairs a robust belt press with precision motor control and PLC automation to deliver high solids capture, low moisture cake, and energy-efficient continuous operation. Key features and advantages include corrosion-resistant frames, adjustable belt tension, automated PLC monitoring with alarm diagnostics, modular maintenance-friendly components, and a one-year motor warranty—resulting in higher throughput, lower disposal costs, simplified operation, and extended service life.

Material introduction

The QTBH sludge dewatering machine’s main frame and contact parts are made from SUS304 stainless steel, providing high strength, excellent corrosion resistance and a rust-less finish suited for harsh printing and dyeing wastewater. Filtration elements use Swiss-imported filter cloth for superior permeability and long service life, while the air-chamber deviation-correction device and wash systems employ durable alloys and engineering polymers to minimize wear and maintenance. Drive and control components, including the heavy-duty motor and PLC enclosures, are built with robust electrical-grade materials to ensure low-noise, energy-efficient and reliable operation.

◎ SUS304 Stainless Structure

◎ Swiss Filter & Air-Chamber Belt System

◎ Motor & PLC Protective Housing

FAQ

What is the primary application of the HighCap Print&Dye Wastewater Sludge Belt Press Motor+PLC 1yr in a textile printing and dyeing plant?

It is designed to dewater sludge from print and dye effluent streams—removing water from suspended solids to produce a dry cake for easier disposal or incineration. It integrates with upstream thickening and chemical conditioning (coagulant/polymer dosing) and downstream solids handling, reducing sludge volume, transportation costs, and environmental discharge load.

How do I integrate and operate the belt press within an existing treatment line?

Position the press after primary settlers or a sludge thickener. Feed conditioned sludge (proper polymer dose and pH) at a controlled rate into the feed box. Use the PLC to set desired belt speeds, pressure zones, and automatic start/stop based on level or flow signals. The included motor drives the belts and rollers; ensure correct electrical connections, commissioning by qualified personnel, and that inlet flow and solids concentration match the machine’s rated range.

What operating parameters and preparations are critical for optimal dewatering performance?

Maintain consistent feed solids concentration and polymer conditioning—fluctuations reduce cake dryness. Keep belt tension and tracking within manufacturer settings, verify pressure roll settings for progressive compression, and avoid overloading beyond rated throughput. Monitor PLC alarms and trend data (belt speed, motor load, torque) to fine-tune settings for best cake solids and throughput.

What routine maintenance and safety procedures should be followed?

Daily: inspect belts for tears, check for material build-up, and confirm sensors and safety interlocks are functioning. Weekly: check belt tension and roller bearings, clean the feed box and underdrain. Monthly: inspect the motor, gearbox oil, and electrical connections; update PLC backups. Always lock out/tag out electrical and mechanical energy before servicing, use guards, and follow PPE protocols. Replace wear items as recommended.

What common problems might occur and how can I troubleshoot them?

Low cake solids—check polymer dose, mixing, sludge feed rate, and pressure roll settings. Belt slippage or tracking issues—inspect tension, wear, and cleaning shoes. Excessive vibration or motor overload—verify foreign objects, bearing wear, or improper alignment. PLC faults—review alarm codes, reset after fixing the root cause, and consult logs. Contact technical support if issues persist.

What does the "Motor+PLC 1yr" cover and what should I expect after warranty?

The package includes the drive motor and programmable logic controller pre-integrated, backed by a 1-year warranty covering manufacturing defects and functional failures under normal use. Warranty terms typically exclude wear items (belts, bearings, seals), misuse, or improper maintenance. After the warranty period, preventive maintenance contracts and genuine spare parts/professional service are recommended to maintain performance and extend equipment life.

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