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Heat Pump Continuous Evaporator Crystallizer, Energy-Saving 1
Heat Pump Continuous Evaporator Crystallizer, Energy-Saving 2
Heat Pump Continuous Evaporator Crystallizer, Energy-Saving 1
Heat Pump Continuous Evaporator Crystallizer, Energy-Saving 2

Heat Pump Continuous Evaporator Crystallizer, Energy-Saving

The Heat Pump Continuous Evaporator Crystallizer is an energy‑efficient industrial unit that concentrates and crystallizes wastewater or brines by combining a closed‑loop heat pump with continuous evaporation to produce dry salts and clean condensate with minimal heat loss. It delivers steady, automated continuous operation with high recovery rates, low electricity use, compact footprint and simple maintenance. Selling points: major energy savings versus conventional steam systems, high solids/output quality, continuous unattended operation, low operating and maintenance costs, reduced emissions and chemical use, and easy modular installation and scale‑up.

5.0
brand name:
QILEE
Shipping:
Support Sea freight
Payments:
L/C,D/A,D/P,T/T,Western Union,MoneyGram,OA
Lead Time:
1-1(pieces):60(days),>1(pieces):To be negotiated(days)
Place of Origin:
China
design customization

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    Temperature(℃)
    38
    Vacuum(Pa)
    8000
    Electric consumption(KW/L)
    0.25
    Evaporation capacity(L/h)
    20
    Certification
    CE,ISO
    Warranty
    1 Year
    After-sales Service Provided
    Online support
    Power(W)
    250
    voltage
    220/380V
    Product name
    Evaporator Crystallizer
    Condition
    New
    weight (kg)
    1
    place of origin
    Shanghai, China

    Compact Energy-Saving Crystallizer System 

    The Heat Pump Continuous Evaporator Crystallizer is an energy‑saving Sewage Treatment Equipment solution that delivers efficient evaporation and crystallization for low‑temperature, high‑salt or high‑COD wastewater, helping small and medium enterprises cut energy use by up to 90% while eliminating steam systems. Its compact, modular shape, vacuum low‑temperature operation and corrosion‑resistant quality provide fully automatic, low‑maintenance performance, minimize cooling water and auxiliary facility needs, and protect heat‑sensitive materials. Packed in standard export cartons and shipped within 3–20 days, the streamlined style and simple controls ensure quick installation, reduced operating costs and reliable long‑term operation.

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    Core attributes: Continuous Heat Pump Crystallizer

    The Heat Pump Continuous Evaporator Crystallizer uses heat-pump compression and high-vacuum forced-circulation evaporation to vaporize and condense at ultra-low temperatures (around 32–38°C), enabling efficient evaporation and crystallization of heat-sensitive and high-salt streams as part of Sewage Treatment Equipment. Its modular, compact structure—featuring German-made evaporator core components assembled locally—offers a small footprint, fully automatic control, low scaling tendency and minimal cooling-water requirements through internal heat recovery. By operating solely on electricity and recycling refrigerant heat, it can reduce energy consumption by up to 90% versus traditional evaporators, cutting operating and maintenance costs and delivering a cost-effective, environmentally friendly concentration and crystallization solution.

    Efficient Continuous Evaporator Crystallizer 

    The Heat Pump Continuous Evaporator Crystallizer employs advanced heat pump compression to vaporize and condense materials under high vacuum, enabling ultra-low temperature evaporation that protects heat-sensitive substances while offering a compact, modular design. As an energy-efficient Sewage Treatment Equipment solution, it can save up to 90% of energy compared with traditional evaporation, runs on electricity without steam heating, and minimizes cooling water use through internal refrigerant recovery. Available in multiple capacities with fully automated control, it is ideal for small and medium-sized enterprises treating high-salt, high-COD wastewater and crystallizable industrial effluents.


    ◎ Ultra Low Consumption 

    ◎ German Core Components

    ◎ Modular Automatic Scalability

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    Efficient Continuous Heat Recovery

    Originating from a green-tech firm with decades of wastewater engineering experience, the Heat Pump Continuous Evaporator Crystallizer - Energy-Saving is designed as advanced Sewage Treatment Equipment that converts dilute effluents into recoverable solids while cutting overall energy consumption. Its core function pairs a high-efficiency heat pump with continuous evaporation and crystallization stages to enable low-temperature, closed-loop heat recovery that minimizes steam demand, lowers emissions, and concentrates salts and hazardous components. Key features and advantages include intelligent PLC control, corrosion-resistant alloys, modular skid-mounted construction for quick installation, reduced maintenance, high recovery rates, and rapid payback through lower disposal costs and easier regulatory compliance.

    Material introduction

    The Heat Pump Continuous Evaporator Crystallizer uses corrosion‑resistant wetted components like 316L stainless steel and PTFE‑lined alloys, while frames and non‑wetted parts employ coated carbon steel to withstand aggressive streams in Sewage Treatment Equipment. Precision German-made heat pump compressors, vacuum-rated heat exchangers and refrigerant circuits are combined with robust seals and gaskets to support low‑temperature, high‑vacuum operation that reduces scaling and material stress. These material choices and the compact modular design deliver energy‑saving, long‑life performance across chemical, food and wastewater processes, lowering maintenance needs for Sewage Treatment Equipment applications.


    ◎ Corrosion-Resistant Alloy 

    ◎ High-Efficiency Refrigeration

    ◎ Modular Durable Design

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    FAQ

    1
    What is a Heat Pump Continuous Evaporator Crystallizer and how does it work?
    It is an integrated unit that continuously concentrates a liquid stream by evaporating solvent and simultaneously producing solids by crystallization, while a heat pump recovers and reuses the evaporation heat. Waste/brine enters the evaporator, solvent vapor is generated, compressed or reheated by the heat pump loop and returned as heat to drive further evaporation, and a dedicated crystallization zone or settling device forms and discharges crystals. The system runs continuously, minimizing fresh energy input and vapor losses.
    2
    In what industries and application scenarios is this equipment typically used?
    Typical uses include chemical and pharmaceutical concentration and salt recovery, industrial wastewater treatment and zero-liquid-discharge (ZLD) systems, desalination brine concentration and salt production, food-processing concentrate recovery, mining and metallurgy (process liquors), and any scenario where recovery of solvents or solids from dilute streams and reduced energy consumption are priorities.
    3
    How does the heat pump crystallizer save energy compared with conventional evaporators?
    The heat pump reclaims latent heat from the vapor and returns it to the evaporator, so the system needs far less new heat input. Compared with steam-heated evaporators, the approach commonly reduces thermal energy consumption substantially (case dependent) and has a high coefficient of performance (COP). Continuous operation, compact heat transfer surfaces and reduced heat losses also improve overall plant efficiency and operating cost.
    4
    What feed characteristics or pre-treatment are required for reliable operation?
    Feeds should be characterized for solids content, crystal habit and solubility curves, scaling/fouling tendency, foaming, volatile organics, and corrosivity. Typical pretreatments include filtration or solids removal, anti-foaming dosing, pH adjustment, chemical anti-scaling or seeding to control crystal size, and degassing or removal of strongly volatile components. Streams with heavy fouling, very high suspended solids, or uncontrolled organics may need significant pretreatment.
    5
    What products and by-products does the system produce and how are they handled?
    The system delivers a concentrated solid-containing slurry (crystals) and a high-quality condensed distillate (recovered solvent or water). The slurry is typically dewatered using centrifuges, filter presses or dryers and processed for disposal or sale; the condensate can often be reused in the plant or discharged if compliant. Solids handling logistics, storage and purity requirements should be defined during process design.
    6
    What are the key installation, operation and maintenance considerations?
    Considerations include ensuring appropriate electrical supply for compressors and pumps, materials of construction compatible with corrosive feeds, adequate process controls and automation for continuous crystallization, space and integration for downstream solid-handling equipment, and access for cleaning and descaling. Routine maintenance includes compressor checks, heat-exchanger cleaning, monitoring of crystal size distribution, seed dosing and anti-scaling programs, and operator training. Proper design and monitoring maximize uptime, product quality and energy savings.
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